Monday, January 31, 2011

Living slightly over the edge

...staring into the abyss.

Got the car back last night, and spent till 1.00am doing stuff, like improving the jack mount and making the steering wheel point straight ahead when the wheels do. But the serpentine belt (which drives pretty much everything) was knackered so the first job this morning was to find a six-rib belt 2020mm long, how hard can that be? Well, it took all morning but eventually I returned triumphant to fit the belt and finally take the car out for a blat (oops, I mean shakedown). This was around 2.00pm.

All started well. The water temperature, even in some tricky 2nd-gear dunes, was getting only up to 85c and everything felt good. Then the 16" fan stopped working and the temp started to rise. I nursed it back out of the dunes and onto a gatch track - when suddenly the rear end made a very unhealthy noise and I ground to a halt. (That was the car's rear end, by the way, not mine. Just thought I should make that clear.) After some phone calls to Gareth, I decided to remove the rear prop shaft (in the middle of a sandstorm) and see if that made any difference, which it didn't. 'It's the diff', says Gareth. Anyway, to cut a very long story short, Gareth and Katrina dragged my trailer out into the desert behind his F150 and, after a few dramas, stucks, and a shredded trailer tyre, got the Patrol back to the blacktop where it was picked up by a recovery truck about 8.00pm this evening.

So now we only have to:
- sort out the diff
- sort out the fan
- make various lights and the firex system work
- weld a 24mm 1/2" drive socket onto the nut which holds the jack down (to create my patented quick-release mechanism, using the rattle-gun)
- apply all the stickers (did I mention they arrived - and half of them were wrong? Don't ask..)
- get the carnet from ATC and the police permission for the car to go to Saudi
- pay Saeed for the transport
- change the wheels and tyres
- fix a leaking spare tyre
- fix the new air tank valve which leaks
- and shakedown the finished product? Yeah, right...in my dreams.

By my calculations we (i.e. mainly Gareth) have about 40 hours to achieve these miracles. So no pressure, then.

On the plus side, Mark and Fadi have given up the unequal struggle with Saudi beaurocracy to get visas, and will now concentrate on the DC. So that's two cars we won't be behind in Hail.

The other day, I put out a call to Al Thika Packaging's service engineers, asking if anyone was interested in joining us for the DC adventure. This involves long hours of boredom whilst camping in the desert, interspersed with periods of panic-stricken activity which can go on all night, whilst being sand-blasted and periodically deafened by the testing of other competitors' vehicles. So far only one engineer has decided that he's sufficiently desperate to escape from fixing packaging machines for a week to volunteer. So - welcome to the crew, Fred Santiago! Fred normally services our customers' machines in Oman, and clearly has no idea whatsoever what he's let himself in for. Maybe I should keep it that way...

Stay tuned for the next nail-biting instalment of 'The Race to Hail'.

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